Product Description
Product Description
If you need high flow and simple diesel engine water pump for farm irrigation or flood water drainage water pump, our machine will be the right choose. We have 12 inch to 16 inch high vacuum assisted engine water pump, all of them are able to dry start and dry run for 24 hours a day, the suction lift is more than 8 meters, flow rate is up to 2000 cubic CHINAMFG per hour. everything you need to do is connecting pipes and pressing the button to start the machine, really easy to operate.
Product Parameters
| high vacuum assisted self-priming diesel driven water pump | ||||
| Model | M16 | Flow rate | 2000m3/h | |
| Suction/Discharge diameter | 16inch/16inch | Max.Head | 20m | |
| Solids handling | 80mm | |||
| Engine models | ||||
| Engine brand | CUMMINS | continuous power | 120kw | |
| Engine model | 6BTAA5.9-P16C | Rated speed | 1500rpm | |
| Water Pump models | ||||
| Pump brand | Huanghe Tieniu | Pump model | m16 | |
| Running speed | 1500rpm | Max. Suction lift | 8m | |
| Controller | intelligent LCD panel | Run-time of standard fuel tank | 8 hours | |
| Size(LxWxH)(mm) | 2750x1300x1400 | Trailer type dimensions(mm)(optional) | 3300x1300x2150 | |
| N.W. of standardbase frame (kg) | 1800kgs | N.W. of trailer type (kg)(optional) | 2500kgs | |
Detailed Photos
Installation Instructions
How to operation this machine?
1. connect suction pipe
2. connect hose
3. open the power switch to connect battery power
4. press start button(the green button on controller panel)
5. waiting and the machine will work automatically.
please note that:
1. the sealing O-ring should be smeared by butter before used, or it will be broken soon
2. make sure every joint is sealed well before start the engine
3. make sure the fuel, oil and coolant is enough in the engine.
4. check if the power circuit is connected well
Company Profile
ZheJiang Huanghe pump manufacture CO., Ltd is a factory established in 2012, we have focused on designing and manufacturing water pumps, “San jiao zhou” is our first brand from the beginning, in 2571, we have another brand “Huanghe Iron Cow”, which means our new pursuit for quality and innovation.
From the day we established, we always keep improving management level and efficiency. Today we have management certificate such as ISO9001-2015,ISO14001:2015, ISO45001:2018, we always try to manufacture pumps product exactly according to customer’s working site condition and need, these products are popular among customers from various industries such as chemical, oil, environment, metallurgy, water supply and drainage, electricity, CHINAMFG engineering etc.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Offer Feedback Within 4 Hours |
|---|---|
| Warranty: | 2 Year |
| Max.Head: | 10-30m |
| Max.Capacity: | 2300 Rpm |
| Driving Type: | Diesel Engine |
| Material: | Cast Iron |
| Samples: |
US$ 30000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can Vacuum Pumps Be Used for Vacuum Packaging?
Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:
Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.
When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:
1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.
2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.
When using vacuum pumps for vacuum packaging, the following steps are typically involved:
1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.
2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.
3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.
4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.
5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.
6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.
It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.
Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by Dream 2024-05-15
China supplier 800m3/H 22kw Medicine Pharmaceuticals Engineering Test Chamber Petrochemical Dry Screw Vacuum Pump vacuum pump electric
Product Description
Working principle
The vacuum in dry screw pumps is created through 2 parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.
Pump body and end caps: high-strength cast iron.
Pump body and end caps: high strength cast iron.
Screw rotor: ductile cast iron.
Anti-corrosion coating: corrosion-resistant Hastelloy.
Synchronous gears: alloy steel.
Radial lip seal: imported PTFE mixture or
high-temperature resistant fluorine rubber;
Seal bushings: stainless steel surface covered with ceramic.
Flow chart
Main features
1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free – Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.
The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:
-Shorten the process cycle and improve production efficiency
-Reduce water consumption
-Save energy
-Improve product quality
-Can recover solvent by reducing the drying time of products
-Reduce the cost of wastewater and waste gas treatment
A CASE in a pharmaceutical factory
Process introduction:The penicillin sodium salt solution is fed into the crystallization tank through vacuum. By steam heating, agitator stirring, and adding butanol, the water and butanol in the penicillin solution are pumped into the condenser and condensed into the liquid collecting tank, which can be reused.
Process requirements:
1. The volume of crystallization tank is 7.5m3, and about 4.5m3 penicillin solution is added in the process.
2. Before entering the crystallization tank, the water content of penicillin solution is about 20%, and after crystallization, the water content is required to be about 1%.
3. Vacuum feeding for 2h, then adding butanol for 30min, and then starting to crystallize. The process requires low temperature and fast speed, and the lower the temperature, the better the quality of penicillin. The shorter the reaction time, the better.
4. Vacuum degree requirements: the vacuum degree shall be kept above -0.097MPa. High vacuum degree can reduce the reaction temperature and shorten the reaction time.
The previous vacuum system was 2BE1252+air ejector, which is now transformed into a dry screw vacuum pump. The comparison table of test data is as follows:
| vacuum system | 2BE1252+ejector | DVP 1600 screw pump |
| Feeding time (h) | 2 | 1.5 |
| Liquid temperature at the beginning of crystallization (ºC) | 31.5 | 16.6 |
| Crystallization time (h) | 6 | 4.5 |
| Time from crystallization to liquid coming out (min) | 30 | 15 |
| Crystal quality | average | good |
| Power consumption (KW) | 45 | 37 |
| Water consumption (m3) | 26.4 | 0.72 |
Economic benefit analysis:
| Cost saving(USD) | Remark | |
| Water consumption and treatment | 130 | Water cost: $0.65/m3, water treatment: 30/m3 |
| Power | 15 | $0.15/Kwh |
| Labor, production efficiency | 43 | Reduced from 6 hour to 4.5 hour |
| Sum up | 188 |
Please contact us for a detailed report of economic benefit analysis for your applications!
Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.
Applications
| Leak Detection | Metallurgy | Industrial furnace | Lithium Battery |
| Chemical, pharmaceutical | Wind tunnel test | Power Industry | Vacuum coating |
| Microelectronics industry | Drying Process | Packaging and Printing | Solar Energy |
| Exhaust gas recovery |
Product Parameters
Technical data of Constant pitch Dry screw vacuum pump
| Spec. Model |
Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required |
Suction Connection size | Discharge Connection size | Weight (Without Motor) |
| m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
| DSP-140 | 143 | 5 | 4 | 2900 | 82 | 10 | 50 | 40 | 240 |
| DSP-280 | 278 | 5 | 7.5 | 2900 | 83 | 20 | 50 | 40 | 350 |
| DSP-540 | 521 | 5 | 15 | 2900 | 83 | 30 | 65 | 50 | 550 |
| DSP-650 | 617 | 5 | 18.5 | 2900 | 84 | 45 | 65 | 50 | 630 |
| DSP-720 | 763 | 5 | 22 | 2900 | 85 | 55 | 80 | 80 | 780 |
| DSP-1000 | 912 | 5 | 30 | 2900 | 86 | 70 | 100 | 80 | 880 |
Technical data of Variable pitch Dry screw vacuum pump
| Spec. Model |
Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Noise level Lp | Maximum cooling water required |
Suction Connection size | Discharge Connection size | Weight (Without Motor) |
| m³/h | Pa | kw | rpm | dB(A) | L/min | mm | mm | Kg | |
| DVP-180 | 181 | 2 | 4 | 2900 | 82 | 8 | 50 | 40 | 280 |
| DVP-360 | 354 | 2 | 7.5 | 2900 | 83 | 10 | 50 | 40 | 400 |
| DVP-540 | 535 | 2 | 11 | 2900 | 83 | 10 | 50 | 40 | 500 |
| DVP-650 | 645 | 1 | 15 | 2900 | 84 | 20 | 65 | 50 | 600 |
| DVP-800 | 780 | 1 | 22 | 2900 | 86 | 30 | 100 | 80 | 800 |
| DVP-1600 | 1450 | 1 | 37 | 2900 | 86 | 40 | 125 | 100 | 1200 |
Note: The cooling water volume of the dry screw vacuum pump provided in the table is the amount under 20ºC room temperature water. When the dry screw vacuum pump uses cooling device, the cooling water will be increased, the difference of inlet and outlet water temperature is generally controlled below 7ºC is appropriate.
Dimension
FAQ
Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.
Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements.
Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.
Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.
Q: What is your MOQ?
A: 1 piece or 1 set.
Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.
Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.
Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).
Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Video Instruction |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
Can Vacuum Pumps Be Used for Vacuum Packaging?
Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:
Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.
When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:
1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.
2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.
When using vacuum pumps for vacuum packaging, the following steps are typically involved:
1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.
2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.
3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.
4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.
5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.
6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.
It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.
Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.
How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
Can Vacuum Pumps Be Used in the Medical Field?
Yes, vacuum pumps have a wide range of applications in the medical field. Here’s a detailed explanation:
Vacuum pumps play a crucial role in various medical applications, providing suction or creating controlled vacuum environments. Here are some key areas where vacuum pumps are used in the medical field:
1. Negative Pressure Wound Therapy (NPWT):
Vacuum pumps are extensively utilized in negative pressure wound therapy, a technique used to promote wound healing. In NPWT, a vacuum pump creates a controlled low-pressure environment within a wound dressing, facilitating the removal of excess fluid, promoting blood flow, and accelerating the healing process.
2. Surgical Suction:
Vacuum pumps are an integral part of surgical suction systems. They provide the necessary suction force to remove fluids, gases, or debris from the surgical site during procedures. Surgical suction helps maintain a clear field of view for surgeons, enhances tissue visualization, and contributes to a sterile operating environment.
3. Anesthesia:
In anesthesia machines, vacuum pumps are used to create suction for various purposes:
– Airway Suction: Vacuum pumps assist in airway suctioning to clear secretions or obstructions from the patient’s airway during anesthesia or emergency situations.
– Evacuation of Gases: Vacuum pumps aid in removing exhaled gases from the patient’s breathing circuit, ensuring the delivery of fresh gas mixtures and maintaining appropriate anesthesia levels.
4. Laboratory Equipment:
Vacuum pumps are essential components in various medical laboratory equipment:
– Vacuum Ovens: Vacuum pumps are used in vacuum drying ovens, which are utilized for controlled drying or heat treatment of sensitive materials, samples, or laboratory glassware.
– Centrifugal Concentrators: Vacuum pumps are employed in centrifugal concentrators to facilitate the concentration or dehydration of biological samples, such as DNA, proteins, or viruses.
– Freeze Dryers: Vacuum pumps play a vital role in freeze-drying processes, where samples are frozen and then subjected to vacuum conditions to remove water via sublimation, preserving the sample’s structure and integrity.
5. Medical Suction Devices:
Vacuum pumps are utilized in standalone medical suction devices, commonly found in hospitals, clinics, and emergency settings. These devices create suction required for various medical procedures, including:
– Suctioning of Respiratory Secretions: Vacuum pumps assist in removing respiratory secretions or excess fluids from the airways of patients who have difficulty coughing or clearing their airways effectively.
– Thoracic Drainage: Vacuum pumps are used in chest drainage systems to evacuate air or fluid from the pleural cavity, helping in the treatment of conditions such as pneumothorax or pleural effusion.
– Obstetrics and Gynecology: Vacuum pumps are employed in devices used for vacuum-assisted deliveries, such as vacuum extractors, to aid in the safe delivery of babies during childbirth.
6. Blood Collection and Processing:
Vacuum pumps are utilized in blood collection systems and blood processing equipment:
– Blood Collection Tubes: Vacuum pumps are responsible for creating the vacuum inside blood collection tubes, facilitating the collection of blood samples for diagnostic testing.
– Blood Separation and Centrifugation: In blood processing equipment, vacuum pumps assist in the separation of blood components, such as red blood cells, plasma, and platelets, for various medical procedures and treatments.
7. Medical Imaging:
Vacuum pumps are used in certain medical imaging techniques:
– Electron Microscopy: Electron microscopes, including scanning electron microscopes and transmission electron microscopes, require a vacuum environment for high-resolution imaging. Vacuum pumps are employed to maintain the necessary vacuum conditions within the microscope chambers.
These are just a few examples of the wide-ranging applications of vacuum pumps in the medical field. Their ability to create suction and controlled vacuum environments makes them indispensable in medical procedures, wound healing, laboratory processes, anesthesia, and various other medical applications.
editor by Dream 2024-05-14
China Good quality Oil Free Dry Screw CHINAMFG Electric Brake High Vacuum Pump vacuum pump connector
Product Description
Oil Free Dry Screw CHINAMFG Electric Brake High Vacuum Pump
Product Description
The LGB screw vacuum pump is an extraction equipment that uses a pair of screws to perform synchronous high-speed reverse rotation in the pump casing, generating suction and exhaust effects. Due to the certain gap between the screws, the pump operates smoothly without friction, with low noise, and no need for lubricating oil in the working chamber. Therefore, the dry screw pump can extract gas containing water vapor and a small amount of dust; Due to the maximum pressure of the LGB screw vacuum pump CHINAMFG 5PA, it can be widely used in various fields such as chemical industry, metallurgy, electronics, petroleum, aerospace, tools, papermaking, packaging, food, medicine, medical equipment, as well as information engineering, biotechnology, microelectronics, etc
Product Parameters
|
Model |
LGB-70 |
LGB-100 |
LGB-200 |
LGB-300 |
|
Pumping speed(L/3) |
70 |
100 |
200 |
300 |
|
Ultimate pressure(Pa) |
5 |
5 |
5 |
5 |
|
rotational speed(rpm) |
2900 |
2940 |
2940 |
2950 |
|
Connections of inlet DN(mm) |
50 |
80 |
100 |
125 |
|
Connections of outle DN(mm) |
45 |
65 |
65 |
80 |
|
Noise level dB(A) |
≤80 |
≤80 |
≤80 |
≤80 |
|
temperature rise(°C) |
≤40°C |
≤40°C |
≤40°C |
≤40°C |
|
Pumping size(mm) |
1360X960X700 |
1650X847X933 |
1740X960X980 |
2100X1100X1030 |
|
Weight (with oil filling) kg |
500 |
665 |
1571 |
1300 |
|
Motor Power(Kw) |
7.5 |
15 |
18.5 |
37 |
|
Motor Voltage/motor base frequency(V/Hz) |
380/50 |
380/50 |
380/50 |
380/50 |
|
Nominal Motor speed (rpm) |
2900 |
2940 |
2940 |
2950 |
|
Nominal Motor current(A) |
14.8 |
28.8 |
35.5 |
67.9 |
|
Type of protection(IP) |
IP55 |
IP55 |
IP55 |
IP55 |
Detailed Photos
Choose the right materials and weld carefully
Surface texture, smooth lines, good quality visible
Performance stability and outstanding advantages
We can recommend the closest model according to your requirements
Long term use and high efficiency
Compact structure, low noise, and reliable use
Easy to disassemble and maintain
Can be selected according to process requirements
Materials and sealing methods for the overcurrent section of the pump
Company Profile
HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.
our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.
We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.
After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.
FAQ
1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.
2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.
3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome
4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil |
| Structure: | Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
What Is a Vacuum Pump, and How Does It Work?
A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:
A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:
1. Sealed Chamber:
The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.
2. Inlet and Outlet:
The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.
3. Mechanical Action:
The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:
– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.
– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.
– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.
4. Gas Evacuation:
As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.
5. Exhaust or Collection:
Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.
6. Pressure Control:
Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.
7. Monitoring and Safety:
Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.
It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.
In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.
editor by Dream 2024-05-10
China Standard 2.6l/s 50hz, 3.1l/s 60hz GWSPS150 dry oil free scroll vacuum pump perfectly suited for laboratories and clean vacuum environment vacuum pump ac
Product Description
Product Description
GWSPS Oil free Scroll Vacuum Pump
Working principle:
GWSPS oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly, and exhaust valve assembly. Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSPS150 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 10.0Pa/0.1 mbar (abs.)
3) Max suction capacity: 50Hz-2.6l/s 60Hz-3.1l/s
Safety Precautions:
The GWSPS series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
| Model | GWSPS75 | GWSPS150 | GWSPS300 | GWSPS500 | GWSPS900 | ||
| Pumping Speed | 50Hz | l/s | 1.0 | 2.6 | 4.4 | 6.7 | 11.6 |
| m3/h | 3.6 | 9.4 | 15.8 | 24.0 | 41.6 | ||
| cfm | 2.2 | 5.7 | 8.8 | 14.7 | 24.6 | ||
| 60Hz | l/s | 1.2 | 3.1 | 5.3 | 8.1 | 13.9 | |
| m3/h | 4.2 | 11.1 | 18.9 | 28.8 | 50.0 | ||
| cfm | 2.4 | 6.8 | 10.6 | 17.6 | 30.0 | ||
| Ultimate Pressure | Torr | ≤1.1*10-1 | ≤7.5*10-2 | ≤6.0*10-2 | ≤3.7*10-2 | ≤1.5 | |
| psi | ≤2.2*10-3 | ≤1.5*10-3 | ≤1.2*10-3 | ≤7.5*10-4 | ≤2.9*10-2 | ||
| Pa | ≤15 | ≤10 | ≤8 | ≤5 | ≤200 | ||
| mbar | ≤1.5*10-1 | ≤1.0*10-1 | ≤8.0*10-2 | ≤5.0*10-2 | ≤2.0 | ||
| Noise Level | dB(A) | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
| Leakage | mbar·l/s | 1*10-7 | |||||
| Max. Inlet/Exhaust Pressure | MPa | 0.1/0.13 | |||||
| Ambient Operation Temp. | ºF | 41~104 | |||||
| Motor 1 phase | Power | kW | 0.55 | — | — | ||
| Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | — | |||
| Speed | rpm | 1425(50Hz), 1725(60Hz) | — | — | |||
| Plug | North America, Europe, UK/Ireland, India | — | — | ||||
| Motor 3 phase | Power | kW | 0.55 | 0.75 | 1.50 | ||
| Voltage | V | 200~230 or 380~415 (50Hz), 200~230 or 460 (60Hz) | |||||
| Speed | rpm | 1425 (50Hz), 1725 (60Hz) | |||||
| Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | |||||
| Dimensions | 1 phase | mm | 505*265*275 | 510*265*275 | 535*320*305 | — | — |
| 3 phase | mm | 505*265*275 | 510*265*275 | 535*320*305 | 590*320*345 | 590*320*345 | |
| Net Weight | 1 phase | kg | 21 | 22 | 32 | — | — |
| 3 phase | kg | 20 | 21 | 27 | 38 | 41 | |
| Cooling Type | Air cooled | ||||||
Features & Benefits
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~42 m3/h, limited vacuum level 15~200 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.
Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.
Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit
Related Products
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Performance: Filter out the dust particles contained in the intake gas.
Application: Vacuum coating, food and drug processing, ceramic and glass manufacturing, vacuum CHINAMFG and vacuum packaging systems.
GWS16 Exhaust Silencer
Performance: Reduce exhaust noise from oil-free vacuum systems.
Application: Installation of oil free scroll vacuum pumps requires a quiet vacuum system.
GWMMK150 Major Maintenance Kit
Performance: Prolong the service life of the product.
Application: For the major maintenance of oil free scroll vacuum pump GWSPS150.
GWTSK150 Tip Seal Kit
Performance: Prolong the service life of the product.
Application: For the scheduled maintenance of oil free scroll vacuum pump GWSPS150.
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
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| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?
The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:
Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).
Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:
1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.
2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.
3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.
4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.
5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.
It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.
In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.
\
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
editor by Dream 2024-05-09
China manufacturer Vacuum Assist Dry Run Self Priming Dewatering Pump vacuum pump engine
Product Description
Summarize:
The dewatering pump system consists of a self-priming centrifugal pump with semi-open impeller and a Simplex separator where air can separate from the liquid and be sucked by a vacuum pump.
The vacuum pump allows the unit to be primed automatically and capable of drawing significant quantities of air, allowing the priming of a wellpoint system and maintaining it under vacuum, or draining an excavation thoroughly under “snore” conditions.
Performance data:
|
Parameter |
YP100 |
YP125 |
YP150 |
YP200 |
YP250 |
YP300 |
|
Casing Material |
Cast Iron |
Cast Iron |
Cast Iron |
Cast Iron |
Cast Iron |
Cast Iron |
|
Impeller Material |
SS304 |
SS304 |
SS304 |
SS304 |
SS304 |
SS304 |
|
Standard Pump Shaft |
2cr13 |
2cr13 |
2cr13 |
2cr13 |
2cr13 |
2cr13 |
|
Inlet & Outlet Size |
100mm |
125mm |
150mm |
200mm |
250mm |
300mm |
|
Solids Handling Capability |
20mm |
26mm |
76mm |
76mm |
50mm |
65mm |
|
Maximum Lift |
9.5m |
9.5m |
9.5m |
9.5m |
9.5m |
9.5m |
|
Maximum Discharge Head |
32m |
34m |
42m |
53m |
60m |
55m |
|
Maximum Flow |
150m3/h |
200m3/h |
360m3/h |
540m3/h |
1000m3/h |
1800m3/h |
|
Bearing Type |
Ball |
Ball |
Ball |
Ball |
Ball |
Ball |
|
Nominal Speed |
1800 |
1800 |
1800 |
1800 |
1800 |
1800 |
Company information:
ZHangZhoug CHINAMFG Technology Co., Ltd is 1 of the leading manufacturers and exporters in the field of industry pumps with manufacturing facilities in mainland China. We are specialized in oil pump, diaphragm pump, diesel engine pump, centrifugal pump, screw pump, chemical pump etc.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Technical Supporting |
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| Warranty: | 1 Year Except Wearing Parts |
| Usage: | Industrial, Agriculture, Sewage |
| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How Do You Maintain and Troubleshoot Vacuum Pumps?
Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:
Maintenance of Vacuum Pumps:
1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.
2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.
3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.
4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.
5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.
6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.
7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.
8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.
Troubleshooting Vacuum Pump Problems:
1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.
2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.
3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.
4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.
5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.
6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.
7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.
8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.
By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.
How Do Vacuum Pumps Assist in Freeze-Drying Processes?
Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:
During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).
1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.
2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.
The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.
3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.
The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.
By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
editor by Dream 2024-05-08
China Standard Pumping speed 15.8 m3/h GWSPS300 dry oil free scroll vacuum-pump combined with lower ultimate pressures and lower power consumption vacuum pump adapter
Product Description
Product Description
GWSPS Oil free Scroll Vacuum Pump
Working principle:
GWSPS oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly, and exhaust valve assembly. Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSPS300 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 8.0Pa/0.08 mbar (abs.)
3) Max suction capacity: 50Hz-4.4l/s 60Hz-5.3l/s
Safety Precautions:
The GWSPS series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
| Model | GWSPS75 | GWSPS150 | GWSPS300 | GWSPS500 | GWSPS900 | ||
| Pumping Speed | 50Hz | l/s | 1.0 | 2.6 | 4.4 | 6.7 | 11.6 |
| m3/h | 3.6 | 9.4 | 15.8 | 24.0 | 41.6 | ||
| cfm | 2.2 | 5.7 | 8.8 | 14.7 | 24.6 | ||
| 60Hz | l/s | 1.2 | 3.1 | 5.3 | 8.1 | 13.9 | |
| m3/h | 4.2 | 11.1 | 18.9 | 28.8 | 50.0 | ||
| cfm | 2.4 | 6.8 | 10.6 | 17.6 | 30.0 | ||
| Ultimate Pressure | Torr | ≤1.1*10-1 | ≤7.5*10-2 | ≤6.0*10-2 | ≤3.7*10-2 | ≤1.5 | |
| psi | ≤2.2*10-3 | ≤1.5*10-3 | ≤1.2*10-3 | ≤7.5*10-4 | ≤2.9*10-2 | ||
| Pa | ≤15 | ≤10 | ≤8 | ≤5 | ≤200 | ||
| mbar | ≤1.5*10-1 | ≤1.0*10-1 | ≤8.0*10-2 | ≤5.0*10-2 | ≤2.0 | ||
| Noise Level | dB(A) | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
| Leakage | mbar·l/s | 1*10-7 | |||||
| Max. Inlet/Exhaust Pressure | MPa | 0.1/0.13 | |||||
| Ambient Operation Temp. | ºF | 41~104 | |||||
| Motor 1 phase | Power | kW | 0.55 | — | — | ||
| Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | — | |||
| Speed | rpm | 1425(50Hz), 1725(60Hz) | — | — | |||
| Plug | North America, Europe, UK/Ireland, India | — | — | ||||
| Motor 3 phase | Power | kW | 0.55 | 0.75 | 1.50 | ||
| Voltage | V | 200~230 or 380~415 (50Hz), 200~230 or 460 (60Hz) | |||||
| Speed | rpm | 1425 (50Hz), 1725 (60Hz) | |||||
| Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | |||||
| Dimensions | 1 phase | mm | 505*265*275 | 510*265*275 | 535*320*305 | — | — |
| 3 phase | mm | 505*265*275 | 510*265*275 | 535*320*305 | 590*320*345 | 590*320*345 | |
| Net Weight | 1 phase | kg | 21 | 22 | 32 | — | — |
| 3 phase | kg | 20 | 21 | 27 | 38 | 41 | |
| Cooling Type | Air cooled | ||||||
Features & Benefits
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~42 m3/h, limited vacuum level 15~200 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.
Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.
Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit
Related Products
GWT25 Foreline Filter
Performance: Filter out the dust particles contained in the intake gas.
Application: Vacuum coating, food and drug processing, ceramic and glass manufacturing, vacuum CHINAMFG and vacuum packaging systems.
GWS16 Exhaust Silencer
Performance: Reduce exhaust noise from oil-free vacuum systems.
Application: Installation of oil free scroll vacuum pumps requires a quiet vacuum system.
GWMMK300 Major Maintenance Kit
Performance: Prolong the service life of the product.
Application: For the major maintenance of oil free scroll vacuum pump GWSPS300.
GWTSK300 Tip Seal Kit
Performance: Prolong the service life of the product.
Application: For the scheduled maintenance of oil free scroll vacuum pump GWSPS300.
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Structure: | Scroll Pump |
| Exhauster Method: | a Pair of Vortex Plates |
| Vacuum Degree: | Low Vacuum |
| Customization: |
Available
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
editor by Dream 2024-05-07
China OEM GWSP300 0.55kw oil-free dry scroll vacuum pump used in labs sold to the USA,Southeast Asia and Europe with Great quality
Product Description
Product Description
GWSP Oil free Scroll Vacuum Pump
Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSP300 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 2.6 Pa/0.026 mbar (abs.)
3) Max suction capacity: 50Hz-4.3L/s 60Hz-5.1L/s
Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
| Model | GWSP40 | GWSP75 | GWSP150 | GWSP300 | GWSP600 | GWSP1000 | ||
| Pumping Speed | 50Hz | l/s | 0.5 | 1.0 | 2.0 | 4.3 | 8.7 | 16.6 |
| m3/h | 1.8 | 3.6 | 7.2 | 15.5 | 31.3 | 59.8 | ||
| cfm | 1.1 | 2.1 | 4.3 | 9.3 | 18.7 | 35.8 | ||
| 60Hz | l/s | 0.6 | 1.2 | 2.4 | 5.1 | 10.4 | 20.0 | |
| m3/h | 2.2 | 4.3 | 8.6 | 18.3 | 37.4 | 71.6 | ||
| cfm | 1.3 | 2.5 | 5.1 | 10.9 | 22.3 | 42.8 | ||
| Ultimate Pressure | Torr | ≤1.1*10-1 | ≤6.0*10-2 | ≤4.5*10-2 | ≤1.9*10-2 | ≤7.5*10-3 | ≤7.5*10-3 | |
| psi | ≤2.2*10-3 | ≤1.2*10-3 | ≤9.0*10-4 | ≤3.8*10-4 | ≤1.5*10-4 | ≤1.5*10-4 | ||
| Pa | ≤15 | ≤8 | ≤6 | ≤2.6 | ≤1 | ≤1 | ||
| mbar | ≤1.5*10-1 | ≤8.0*10-2 | ≤6.0*10-2 | ≤2.6*10-2 | ≤1.0*10-2 | ≤1.0*10-2 | ||
| Noise Level | dB(A) | ≤54 | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
| Leakage | mbar·l/s | 1*10-7 | ||||||
| Max. Inlet/Exhaust Pressure | MPa | 0.1 / 0.13 | ||||||
| Ambient Operation Temp. | ºF | 41~104 | ||||||
| Motor 1 phase | Power | kW | 0.25 | 0.55 | 0.55 | 0.55 | 0.75 | — |
| Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | |||||
| Speed | rpm | 1425(50Hz),1725(60Hz) | — | |||||
| Plug | North America, Europe, UK/Ireland, India | — | ||||||
| Motor 3 phase | Power | kW | — | 0.55 | 0.55 | 0.55 | 0.75 | 1.5 |
| Voltage | V | — | 200~230 or 380~415 (50Hz),200~230 or 460 (60Hz) | |||||
| Speed | rpm | — | 1425 (50Hz),1725 (60Hz) | |||||
| Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | KF40/KF16*2 | |||||
| Dimensions | 1 phase | mm | 326*212*253 | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | — |
| 3 phase | mm | — | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | 576*450*402 | |
| Net Weight | 1 phase | kg | 15 | 21 | 22 | 29 | 36 | — |
| 3 phase | kg | — | 20 | 21 | 28 | 31 | 54 | |
| Cooling Type | Air cooled | |||||||
| Others | With air flush | |||||||
Features & Benefits
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.
Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.
Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit
Related Products
GWT25 Foreline Filter
Performance: Filter out the dust particles contained in the intake gas.
Application: Vacuum coating, food and drug processing, ceramic and glass manufacturing, vacuum CHINAMFG and vacuum packaging systems.
GWS16 Exhaust Silencer
Performance: Reduce exhaust noise from oil-free vacuum systems.
Application: Installation of oil free scroll vacuum pumps requires a quiet vacuum system.
GWMMK300 Major Maintenance Kit
Performance: Prolong the service life of the product.
Application: For the major maintenance of oil free scroll vacuum pump GWSP300.
GWTSK300 Tip Seal Kit
Performance: Prolong the service life of the product.
Application: For the scheduled maintenance of oil free scroll vacuum pump GWSP300.
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Structure: | Scroll Pump |
| Exhauster Method: | a Pair of Vortex Plates |
| Vacuum Degree: | Low Vacuum |
| Customization: |
Available
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How Are Vacuum Pumps Employed in the Production of Electronic Components?
Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:
The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:
1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.
2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.
3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.
4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.
5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.
6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.
7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.
It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.
In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by Dream 2024-05-06
China high quality 3L Per Second Scroll Dry Vacuum Pump for High Vacuum and UHV vacuum pump ac
Product Description
Product Description
Product Parameters
Detailed Photos
Installation Instructions
Related Products
Packaging & Shipping
About Us
FAQ
|
Frequently Asked Questions (FAQ) About Our Products 1-What types of vacuum pumps do you offer? We supply a wide range of vacuum pumps, including rotary vane, diaphragm, screw, and turbo molecular pump, suitable for various applications. 2-Can your vacuum valves be used in any installation? Our vacuum valves, including gate, ball, butterfly, and check valves, are designed for versatility across numerous vacuum installations. Please consult our sales engineers for the best fit for your system. 3-Do you provide custom vacuum components? Yes, we can supply custom vacuum components tailored to your specific requirements. Contact us with your specifications for further assistance. Ordering and Shipping 4-How can I place an order? Orders can be placed directly through our website, via email, or by contacting our sales team. 5-Do you ship internationally? Absolutely! We provide global shipping options. Shipping costs and times will vary depending on your location and the size of your order. 6-What payment methods do you accept? We accept various payment methods, including bank transfers, credit/debit cards, and select online payment platforms. Please consult our sales team. Technical Support and Services 7-Do you offer installation services for your products? While we primarily supply vacuum products, we can recommend trusted partners for installation services. For certain regions, installation consultation may be available. Please consult our sales team for the details. 8-How can I get technical support for a product? Technical support is available through our website’s support section, via email, or by phone. Our team of experts is ready to assist you with any queries or issues. Miscellaneous 9-How can I receive updates on new products and promotions? You can subscribe to our newsletter through our website to receive the latest product updates and promotional offers. 10-Do you offer discounts for bulk orders? Yes, we offer discounts for bulk orders. Please contact our sales team for more information on bulk order pricing. 11-How can I become a distributor for your products? We’re always looking to expand our distribution network. If you’re interested in becoming a distributor, please contact us to discuss the application process. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Warranty: | 1 Year |
|---|---|
| Oil or Not: | Dry |
| Structure: | Scroll Pump |
| Exhauster Method: | Scroll Pump |
| Vacuum Degree: | Vacuum |
| Work Function: | Pre-Suction Pump |
| Samples: |
US$ 3800/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How to install a vacuum pump
A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.
How it works
The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.
Apply
Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation. 
Oil Lubrication Option
Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life. 
Install
After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.
editor by Dream 2024-04-29
China high quality Roots Liquid-Ring Water Piston Rotary Vane Dry Portable Screw Scroll Reciprocating Diaphragm Positive Displacement Industrial Air Small Centrifugal Vacuum Pump wholesaler
Product Description
Roots Liquid-ring water piston Rotary vane Dry portable Screw scroll Reciprocating diaphragm positive displacement industrial air small centrifugal vacuum pump
Application of vacuum pump
Vacuum pumps are used in a wide variety of applications, including:
- Industrial: Vacuum pumps are used in a variety of industrial applications, such as food processing, material handling, and packaging.
- Scientific: Vacuum pumps are used in a variety of scientific applications, such as electron microscopy, mass spectrometry, and vacuum chambers.
- Medical: Vacuum pumps are used in a variety of medical applications, such as surgery, wound care, and blood collection.
- Domestic: Vacuum pumps are used in a variety of domestic applications, such as vacuum cleaners, food dehydrators, and wine preservation systems.
Vacuum pumps work by removing air and other gases from a chamber. This can be done in a variety of ways, but the most common method is to use a rotating impeller that creates a vacuum.
The benefits of using a vacuum pump include:
- Reduced pressure: Vacuum pumps can reduce the pressure in a chamber, which can be useful for a variety of applications.
- Improved air quality: Vacuum pumps can remove dust, dirt, and other particles from the air, which can improve air quality.
- Increased efficiency: Vacuum pumps can improve the efficiency of a variety of processes, such as food processing and material handling.
- Reduced costs: Vacuum pumps can reduce the costs of a variety of processes, such as food processing and material handling.
The disadvantages of using a vacuum pump include:
- Noise: Vacuum pumps can be noisy, especially at high speeds.
- Vibration: Vacuum pumps can vibrate, especially at high speeds.
- Cost: Vacuum pumps can be expensive, especially for large and high-powered models.
Overall, vacuum pumps are a versatile and reliable component that can be used in a wide variety of applications. They offer a number of advantages, including reduced pressure, improved air quality, increased efficiency, and reduced costs. However, they also have some disadvantages, such as noise and vibration.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Installation Guide 1-Year Warranty |
|---|---|
| Warranty: | Installation Guide 1-Year Warranty |
| Oil or Not: | Oil |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | Vacuum |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What Are the Typical Applications of Piston Vacuum Pumps?
Piston vacuum pumps find applications in various industries and processes. Here’s a detailed explanation of the typical applications of piston vacuum pumps:
1. Laboratories and Research Facilities:
– Piston vacuum pumps are commonly used in laboratories and research facilities for a wide range of applications.
– They are utilized in vacuum ovens, freeze dryers, vacuum filtration systems, and other equipment requiring controlled evacuation.
2. Pharmaceuticals and Biotechnology:
– In the pharmaceutical and biotechnology industries, piston vacuum pumps are employed for processes such as solvent evaporation, distillation, and filtration.
– They are used in drug manufacturing, vaccine production, and research involving biochemistry and molecular biology.
3. Food Processing and Packaging:
– Piston vacuum pumps play a vital role in the food processing and packaging industry.
– They are used in vacuum packaging machines to remove air from packaging containers, extending the shelf life of food products.
4. HVAC and Refrigeration Systems:
– Piston vacuum pumps are utilized in HVAC (Heating, Ventilation, and Air Conditioning) systems and refrigeration systems.
– They help evacuate air and moisture from the systems to achieve the desired pressure and prevent contamination.
5. Manufacturing and Industrial Processes:
– Piston vacuum pumps are employed in various manufacturing and industrial processes.
– They are used for degassing, vacuum impregnation, vacuum drying, and other applications that require controlled evacuation.
6. Automotive Industry:
– In the automotive industry, piston vacuum pumps are often used in brake booster systems.
– They create a vacuum to assist in brake actuation, providing the necessary power for braking.
7. Electronics and Semiconductor Manufacturing:
– Piston vacuum pumps are utilized in electronics and semiconductor manufacturing processes.
– They help create a controlled environment with low-pressure conditions during the production of microchips, integrated circuits, and other electronic components.
8. Environmental Monitoring and Analysis:
– Piston vacuum pumps are utilized in environmental monitoring and analysis equipment.
– They are used in air sampling devices, gas analyzers, and other instruments that require precise vacuum control.
9. Scientific Research and Vacuum Systems:
– Piston vacuum pumps are employed in various scientific research applications.
– They are used in vacuum systems for particle accelerators, electron microscopes, mass spectrometers, surface analysis instruments, and other scientific equipment.
In summary, piston vacuum pumps have diverse applications in laboratories, pharmaceuticals, food processing, HVAC systems, manufacturing processes, automotive industry, electronics, environmental monitoring, scientific research, and more. Their ability to provide controlled evacuation and achieve moderate vacuum levels makes them suitable for a wide range of industries and processes.
What Are the Safety Precautions for Operating Piston Vacuum Pumps?
Operating piston vacuum pumps requires adherence to safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Here’s a detailed explanation of the safety precautions for operating piston vacuum pumps:
– Familiarize Yourself with the User Manual: Before operating a piston vacuum pump, thoroughly read and understand the user manual provided by the manufacturer. The manual contains important safety guidelines specific to the pump model.
– Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, when operating the pump. This helps protect against potential hazards, including chemical exposure, flying debris, and noise.
– Ventilation: Ensure that the area where the pump is operated has adequate ventilation. Proper ventilation helps prevent the accumulation of fumes, vapors, or hazardous gases that may be generated during the pumping process.
– Electrical Safety: Follow electrical safety precautions, including proper grounding and connection of the pump to a suitable power source. Inspect power cords and plugs for any damage before use, and avoid using the pump in wet or damp environments.
– Pressure and Vacuum Limits: Operate the pump within its specified pressure and vacuum limits. Exceeding these limits can lead to equipment failure, compromising safety and performance.
– Overpressure Protection: Ensure the pump has appropriate overpressure protection mechanisms, such as relief valves or pressure sensors, to prevent excessive pressure buildup. Regularly inspect and maintain these safety devices to ensure their proper functioning.
– Cooling and Temperature: Pay attention to the cooling requirements of the pump. Adequate cooling is necessary to prevent overheating and potential damage to the pump. Avoid blocking or obstructing cooling vents or fins. Monitor the pump’s temperature during operation and follow any temperature-related guidelines provided by the manufacturer.
– Maintenance and Inspection: Regularly inspect and maintain the pump according to the manufacturer’s recommendations. This includes cleaning, lubricating, and replacing parts as necessary. Perform maintenance tasks only when the pump is turned off and disconnected from the power source.
– Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button or switch on the pump. In case of any emergency or abnormal situation, immediately activate the emergency stop to shut down the pump safely.
– Training and Competence: Ensure that operators are adequately trained and competent to operate the piston vacuum pump. Proper training helps minimize the risks associated with incorrect operation or handling of the equipment.
– Hazardous Materials: If the pump is used with hazardous materials, follow appropriate safety protocols for handling, containment, and disposal. Be aware of the potential risks associated with the materials being pumped and take necessary precautions to mitigate those risks.
– Warning Signs and Labels: Pay attention to warning signs, labels, and markings on the pump, including safety instructions, hazard warnings, and operating instructions. Follow these instructions carefully to ensure safe operation.
– Emergency Procedures: Establish and communicate clear emergency procedures in case of accidents, spills, or other hazardous situations. Ensure that operators are aware of these procedures and know how to respond appropriately.
– Regular Risk Assessment: Conduct regular risk assessments of the pump operation to identify potential hazards and implement appropriate safety measures. Periodically review and update safety protocols based on the results of these assessments.
– Emergency Response Resources: Keep appropriate emergency response resources readily available, such as fire extinguishers, spill kits, and emergency eyewash stations, in case of accidents or spills.
In summary, operating piston vacuum pumps safely requires following several key safety precautions, including familiarizing yourself with the user manual, using appropriate personal protective equipment, ensuring proper ventilation, adhering to electrical safety guidelines, operating within pressure and vacuum limits, maintaining cooling requirements, performing regular maintenance and inspections, being aware of emergency stop procedures, providing adequate training and competence, handling hazardous materials safely, paying attention to warning signs and labels, establishing emergency procedures, conducting risk assessments, and keeping emergency response resources available.
What Are the Differences Between Single-Stage and Two-Stage Piston Vacuum Pumps?
Single-stage and two-stage piston vacuum pumps are two common types of pumps used for creating a vacuum. Here’s a detailed explanation of their differences:
1. Number of Stages:
– The primary difference between single-stage and two-stage piston vacuum pumps lies in the number of stages or steps involved in the compression process.
– A single-stage pump has a single piston that compresses the gas in one stroke.
– In contrast, a two-stage pump consists of two pistons arranged in series, allowing the gas to be compressed in two stages.
2. Compression Ratio:
– Single-Stage: In a single-stage piston vacuum pump, the compression ratio is limited to the single stroke of the piston. This means that the pump can achieve a compression ratio of approximately 10:1.
– Two-Stage: In a two-stage piston vacuum pump, the compression ratio is significantly higher. The first stage compresses the gas, and then it passes through an intermediate chamber before entering the second stage for further compression. This allows for a higher compression ratio, typically around 100:1.
3. Vacuum Level:
– Single-Stage: Single-stage piston vacuum pumps are generally suitable for applications that require moderate vacuum levels.
– They can achieve vacuum levels up to approximately 10-3 Torr (millitorr) or in the low micron range (10-6 Torr).
– Two-Stage: Two-stage piston vacuum pumps are capable of reaching deeper vacuum levels compared to single-stage pumps.
– They can achieve vacuum levels in the high vacuum range, typically down to 10-6 Torr or even lower, making them suitable for applications that require a more extensive vacuum.
4. Pumping Speed:
– Single-Stage: Single-stage pumps generally have a higher pumping speed or evacuation rate compared to two-stage pumps.
– This means that single-stage pumps can evacuate a larger volume of gas per unit of time, making them suitable for applications that require faster evacuation.
– Two-Stage: Two-stage pumps have a lower pumping speed compared to single-stage pumps.
– While they may have a slower evacuation rate, they compensate for it by achieving deeper vacuum levels.
5. Applications:
– Single-Stage: Single-stage piston vacuum pumps are commonly used in applications that require moderate vacuum levels and higher pumping speeds.
– They are suitable for laboratory use, vacuum packaging, HVAC systems, and various industrial processes.
– Two-Stage: Two-stage piston vacuum pumps are well-suited for applications that require deeper vacuum levels.
– They are commonly used in scientific research, semiconductor manufacturing, analytical instruments, and other processes that demand high vacuum conditions.
6. Size and Complexity:
– Single-Stage: Single-stage pumps are generally more compact and simpler in design compared to two-stage pumps.
– They have fewer components, making them easier to install, operate, and maintain.
– Two-Stage: Two-stage pumps are relatively larger and more complex in design due to the additional components required for the two-stage compression process.
– They may require more maintenance and expertise for operation and servicing.
In summary, the main differences between single-stage and two-stage piston vacuum pumps lie in the number of stages, compression ratio, achievable vacuum levels, pumping speed, applications, and size/complexity. Selecting the appropriate pump depends on the desired vacuum level, pumping speed requirements, and specific application needs.
editor by CX 2024-04-09
China Hot selling CZPT 1400h Oilless Portable Mini Small High Pressure Piston Air Dry Braking Systems Oil Free Less Vacuum Pump vacuum pump for ac
Product Description
Pransch 1400H Oilless Portable Mini Small High Pressure Piston Air Dry Braking Systems Oil free Less Vacuum Pump
Advantages:
Oil-less Vacuum Pumps / Air Compressors
PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.
- Light weight and very portable
- Durable and near ZERO maintenance
- Thermal protection (130 deg C)
- Power cord with plug, 1m length
- Shock mount
- Silencer – muffler
- Stainless steel vacuum and pressure gauge, both with oil damping
- Two stainless steel needle valves each with lock nut.
- All nickel plated fittings
- Power supply 230V, 50/60 Hz
This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc.
Specification:
| Model | Frequency | Flow | Pressure | Power | Speed | Current | Voltage | Heat | Sound | Weight | Hole | Installation Dimensions |
| Hz | L/min | Kpa | Kw | Min-1 | A | V | 0 C | db(A) | Kg | MM | MM | |
| PM550H | 50 | 83 | -98 | 0.32 | 1380 | 1.50 | 210/235 | 5-40 | 56 | 6.0 | 6 | L148xW83 |
| 60 | 91 | -98 | 0.35 | 1450 | 3.20 | 110/125 | 5-40 | 56 | 6.0 | 6 | ||
| PM1400H | 50 | 141 | -98 | 0.45 | 1380 | 1.70 | 210/235 | 5-40 | 58 | 8.5 | 6 | L203xW86 |
| 60 | 166 | -98 | 0.50 | 1450 | 3.50 | 110/125 | 5-40 | 58 | 8.5 | 6 | ||
| PM2000H | 50 | 183 | -98 | 0.55 | 1380 | 1.70 | 210/235 | 5-40 | 60 | 9.0 | 6 | L203xW86 |
| 60 | 216 | -98 | 0.60 | 1450 | 2.50 | 110/125 | 5-40 | 60 | 9.0 | 6 | ||
| HP2400H | 50 | 200 | -98 | 0.90 | 1380 | 3.30 | 210/235 | 5-40 | 75 | 17.0 | 7 | L246xW127 |
| 60 | 233 | -98 | 1.10 | 1450 | 6.40 | 110/125 | 5-40 | 75 | 17.0 | 7 | ||
| PM3000H | 50 | 216 | -98 | 1.10 | 1380 | 4.20 | 210/235 | 5-40 | 76 | 17.5 | 7 | L246xW127 |
| 60 | 250 | -98 | 1.50 | 1450 | 5.00 | 110/125 | 5-40 | 76 | 17.5 | 7 |
Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CZPT power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.
Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).
Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.
Clean Air
Because CZPT pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.
Application:
- Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
- Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
- Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
- General industrial application include:Cable pressurization,core drilling
- Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
- Printing and packaging application include:vacuum frames
- material Handling application include:vacuum mixing
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Reciprocating Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
| Customization: |
Available
|
|
|---|
How Does Piston Displacement Affect the Pump’s Performance?
Piston displacement is a crucial factor that significantly affects the performance of a piston vacuum pump. Here’s a detailed explanation:
Piston displacement refers to the volume of gas or air that a piston vacuum pump can move during each stroke of the piston. It determines the pump’s capacity or flow rate, which is the amount of gas that the pump can evacuate per unit of time.
1. Flow Rate:
– The piston displacement directly influences the flow rate of the pump.
– A larger piston displacement corresponds to a higher flow rate, meaning the pump can evacuate a larger volume of gas per unit of time.
– Conversely, a smaller piston displacement results in a lower flow rate.
2. Pumping Speed:
– The pumping speed is a measure of how quickly a vacuum pump can remove gas molecules from a system.
– The piston displacement is directly related to the pumping speed of the pump.
– A larger piston displacement leads to a higher pumping speed, allowing for faster evacuation of the system.
– A smaller piston displacement results in a lower pumping speed, which may require more time to achieve the desired vacuum level.
3. Vacuum Level:
– The piston displacement indirectly affects the achievable vacuum level of the pump.
– A larger piston displacement can help reach lower pressures and achieve a deeper vacuum.
– However, it’s important to note that achieving a deep vacuum also depends on other factors such as the design of the pump, the quality of the seals, and the operating conditions.
4. Power Consumption:
– The piston displacement can impact the power consumption of the pump.
– A larger piston displacement typically requires more power to operate the pump due to the increased volume of gas being moved.
– Conversely, a smaller piston displacement may result in lower power consumption.
5. Size and Weight:
– The piston displacement affects the size and weight of the pump.
– A larger piston displacement generally requires a larger pump size and may increase the weight of the pump.
– On the other hand, a smaller piston displacement can result in a more compact and lightweight pump.
It’s important to select a piston vacuum pump with an appropriate piston displacement based on the specific application requirements.
In summary, the piston displacement of a vacuum pump directly influences its flow rate, pumping speed, achievable vacuum level, power consumption, and size. Understanding the relationship between piston displacement and pump performance is crucial in choosing the right pump for a given application.
How Does the Cost of Piston Vacuum Pumps Compare to Other Types?
The cost of piston vacuum pumps can vary depending on factors such as the pump’s size, capacity, features, and the specific manufacturer or supplier. Here’s a detailed explanation of how the cost of piston vacuum pumps compares to other types:
– Piston vacuum pumps generally fall into the mid to high range in terms of cost compared to other types of vacuum pumps.
– Compared to rotary vane pumps, which are another common type of vacuum pump, piston pumps are often more expensive.
– This higher cost can be attributed to several factors:
– Design and Construction: Piston vacuum pumps typically have a more complex design and construction, involving precision machining and tighter tolerances. This can contribute to higher manufacturing costs.
– Performance and Features: Piston pumps often offer higher performance and greater pumping capacity compared to other types of pumps. They may also incorporate additional features such as variable speed control or advanced control systems, which can increase the cost.
– Robustness and Durability: Piston pumps are known for their durability and ability to handle demanding applications. They are designed to withstand high pressures and heavy-duty operation, which can contribute to their higher cost.
– On the other hand, when compared to more specialized or advanced vacuum pump technologies such as turbomolecular pumps or cryogenic pumps, piston vacuum pumps are generally more cost-effective.
– Turbomolecular pumps, which are used in high-vacuum applications, are typically more expensive due to their complex design, high rotational speeds, and advanced materials used.
– Cryogenic pumps, which rely on extremely low temperatures for vacuum creation, are also typically more expensive due to the specialized cooling systems and cryogenic components involved.
– It’s important to note that the cost of any vacuum pump can also vary depending on factors such as the required pumping capacity, ultimate vacuum level, and specific industry or application requirements.
– When considering the cost of a piston vacuum pump, it is crucial to assess the overall value it provides in terms of performance, reliability, durability, and suitability for the intended application.
– Additionally, factors such as maintenance requirements, energy efficiency, and the availability of spare parts and service support should also be taken into account when evaluating the cost-effectiveness of a piston vacuum pump.
In summary, piston vacuum pumps generally fall into the mid to high range in terms of cost compared to other types of vacuum pumps. While they may be more expensive than rotary vane pumps, they are often more cost-effective compared to specialized technologies such as turbomolecular pumps or cryogenic pumps. The specific cost of a piston vacuum pump can vary based on factors such as size, capacity, features, and manufacturer.
What Is the Role of Lubrication in Piston Vacuum Pump Operation?
Lubrication plays a crucial role in the operation of a piston vacuum pump. Here’s a detailed explanation:
1. Reduction of Friction:
– Lubrication is essential for reducing friction between moving parts within the pump.
– In a piston vacuum pump, the piston moves up and down inside the cylinder, and lubrication helps to minimize the friction between the piston rings and the cylinder wall.
– By reducing friction, lubrication prevents excessive wear and heat generation, ensuring smooth and efficient operation of the pump.
2. Sealing and Leakage Prevention:
– Lubrication helps to maintain proper sealing between the piston rings and the cylinder wall.
– The lubricating oil forms a thin film between these surfaces, creating a barrier that prevents gas leakage during the compression and vacuum creation process.
– Effective sealing is crucial for maintaining the desired vacuum level and preventing air or gas from entering the pump.
3. Cooling and Heat Dissipation:
– Piston vacuum pumps generate heat during operation, particularly due to the compression of gases.
– Lubricating oil helps in dissipating the heat generated, preventing the pump from overheating.
– The oil absorbs heat from the pump’s internal components and transfers it to the pump’s housing or cooling system.
– Proper cooling and heat dissipation contribute to the pump’s overall performance and prevent damage due to excessive heat buildup.
4. Contaminant Removal:
– Lubrication also aids in removing contaminants or particles that may enter the pump.
– The oil acts as a carrier, trapping and carrying away small particles or debris that could potentially damage the pump’s components.
– The oil passes through filters that help to remove these contaminants, keeping the pump’s internal parts clean and functioning properly.
5. Corrosion Prevention:
– Some lubricating oils contain additives that provide corrosion protection.
– These additives form a protective film on the pump’s internal surfaces, preventing corrosion caused by exposure to moisture or corrosive gases.
– Corrosion prevention is crucial for maintaining the pump’s performance, extending its lifespan, and minimizing the need for repairs or component replacement.
6. Proper Lubrication Selection:
– Selecting the appropriate lubricating oil is essential for the proper functioning of a piston vacuum pump.
– Different pump models and manufacturers may recommend specific oil types or viscosities to ensure optimal performance and longevity.
– It is crucial to follow the manufacturer’s guidelines regarding oil selection, oil level, and oil change intervals.
In summary, lubrication plays a vital role in piston vacuum pump operation by reducing friction, maintaining proper sealing, dissipating heat, removing contaminants, and preventing corrosion. Proper lubrication selection and adherence to manufacturer’s guidelines are crucial for ensuring the pump’s efficient and reliable performance.
editor by CX 2024-04-04